Video work instructions for manufacturing

Standardize the work.Prove it was understood.

REWO turns expert know-how into multilingual video work instructions, delivers them to the right operator at the right moment, and proves who saw, understood, and signed off. The system of record for how knowledge reaches your shop floor.

Audit-ready for ISO 9001 · IATF 16949 · ISO 13485 · GMP · AS9100D
AI-assisted100+ languages
  • 1New revision issued · Rev. 4✓ issued
  • 2Approved by Quality✓ approved
  • 3Released to Line 2✓ released
  • 4Watched by operatorssign-off pending

The gap

Stored isn't understood.

Most work instructions are written for the audit, then go unread. REWO turns them into instructions operators actually follow — with proof they did.

Without REWO

Document storage

QMS · DMS · SharePoint · PDFs

The gap — manual, uncontrolled, unproven

Distribution

A printout gets posted at the station — with no guarantee it's the current revision. Each change means re-printing and swapping paper across the line.

Language barrier

Text-based SOPs don't work for new or foreign-language operators — so a team leader or translator has to walk them through the job.

Proof of training

Read-and-understood sign-offs are collected on paper and filed in a binder — hard to produce when the auditor asks.

The shop floor

variation · scrap & rework · audit findings

With REWO

Document storage

QMS · DMS · SharePoint · PDFs

REWO — the missing layer· one complete package

Visualize

Visual work instructions at the point of use — always the current revision, at the right station.

Translate

Auto-translated into 100+ languages — every operator reads the job in their own language, no translator needed.

Prove

Read-and-understood sign-off, revision control and a full audit trail — captured automatically.

The shop floor

current revision at every station

✓ read, understood & on record · audit-ready

Your document system stops at storage. REWO turns it into work that's understood — and proves it.

The payoff

Understanding drives measurable results.

Better understanding on the floor turns into better numbers across the plant.

5 days

To train a new operator

Down from 2–3 weeks — Aluflexpack.

~85%

Less document-distribution time

Updates reach every station at once — Coloplast.

30–40%

Faster to competency

By internal estimate — Hidria.

Up to 50%

Less training time

On certain operational skills — MANN+HUMMEL.

Plant-level results and what REWO changes to get there
Plant & group resultWhat REWO changes to get there
Higher OEE, less downtimeFaster line ramp-ups and fewer stoppages — the current method reaches every station instantly.
Better first-pass yieldOperators work to the standardized, understood method — right first time.
Lower scrap & reworkThe right instruction at the point of use, in the operator's language.
Faster time-to-competencyVisual training in the operator's language gets new operators productive in days, not weeks.
Audit-ready, stronger complianceRead-and-understood sign-off, revision control and a full audit trail (IATF 16949 / ISO / GMP).
Faster line & product transfersThe standardized method and its training move with the line, so new or relocated lines ramp to standard fast.

The path

How REWO grows with you

Start with video work instructions and go as deep as your responsibility runs — each layer solves the problem the last one uncovers.

Layer 1 · Authoring

Capture & visualizeAuthor new — or repurpose what you already have

It starts where it hurts: the method lives in your best operator's hands, new and foreign-language hires can't follow text SOPs, and every retirement walks know-how out the door. Record the expert once and REWO turns it into standardized visual work instructions — translated into 100+ languages with AI voiceover, held in an approval workflow before release. And you don't start from zero: pull in your existing SOPs and PDFs and enrich them with a few video steps, so you cover the floor fast.

Input
video · photos · existing PDFs
Output
standardized WI, revision-controlled
Speed
~2× faster to create and update (Hidria)
Instructions anyone can followNext · DeliveryNow you have instructions worth following. But how do they reach the operator at the machine — as the current revision?

Layer 2 · Delivery

Deliver to the point of useThe right revision, the right station

A perfect instruction sitting in a folder changes nothing. REWO delivers the current revision to the right operator at the right station — by QR on the line or embedded in your MES/ERP — with badge-triggered start-of-shift briefings. The laminated sheet from 2021 never updates; this always does.

Delivery
QR · MES / ERP
Revision
always current
Reach
every station, every language
Current revision, everywhereNext · System of recordThey can see the right method now. But can you prove they understood it — and show it at audit?

Layer 3 · System of record

Prove understandingSeeing isn't understanding

Delivery puts the method in front of them; it doesn't prove it landed. REWO captures a read-and-understood sign-off at the point of use, with full revision and approval history — so every operator, on every revision, is on record. Audit prep stops being an archaeology project and becomes a query.

Proof
read-&-understood sign-off
Trail
revision + approval history
Ready for
IATF 16949 / ISO / GMP
100% signed-off · audit-readyNext · QualificationA sign-off proves they saw the current revision. But is a new operator actually qualified to run the job alone — tested, not just acknowledged?

Layer 4 · Qualification

Train & certifyFrom instructions to a certified operator

This is where instructions become qualification. Connect the work instructions for a whole line, cell or product into a single training path. The operator works through every station's method with an assessment along the way, and is certified on the whole line's method, not a single task — then the mentor confirms the practical skill on the floor. That's what makes real cross-training and job rotation possible, instead of one person locked to one repetitive station. Certificates expire on a schedule you set, and leaders see who is due for retraining — so onboarding and re-qualification stop living in a spreadsheet.

Training path
many WIs → one course, per line / product
Assessment
a competency check at each step
Certification
whole-line certificate · validity you set
Cross-trained, job-rotation readyNext · InsightNow they're trained and certified across the line. But across the whole floor — who's qualified for what, whose certs are expiring, and where do people still struggle?

Layer 5 · Insight

Competency & feedbackOversight, not spreadsheets

Now the floor is visible. See who's qualified for what, whose certifications are expiring, and who's been assigned which revision — and what's still open. Completion data shows where operators actually struggle, so you target the real problem step. And it runs both ways: through the feedback loop, the floor flags instructions that are unclear, wrong, or out of date. REWO can feed all of it to the HR, LMS or skills-matrix systems you already run.

Oversight
who's qualified · certs expiring · open assignments
Feedback
floor flags unclear / outdated steps
Connects to
HR · LMS · skills matrix
Nothing expires unnoticedNext · GroupIt's dialed in at one plant. How do you make every plant run the best-known method — and keep it when a line moves?

Layer 6 · Group

Standardize across sitesOne method, every plant

Two things happen at group scale. First, the best-known method stops living in one building — publish it once and every plant runs the same approved standard, governed centrally. Second, when a line relocates or transfers to another site, its instructions, training and certifications travel with it — so the receiving plant ramps far faster than rebuilding from scratch.

Scope
all plants, one standard
Line transfer
method + training move with the line
Result
every site on the best-known way
One standard, every plant

Start with a single video work instruction. Follow the path, and you build an operation that never loses what it knows — and gets better at it, on every line, in every plant, every day.

Built for your role

Find your starting point

  • Operator

    The right instruction at your station, in your language — nothing to learn.

    See the floor view
  • Quality & Compliance

    Prove who was trained and signed off. Pass the audit without the scramble.

    See the record
  • Plant Manager

    Standardize work across shifts, cut errors, ramp new hires faster.

    See plant results
  • Group & Multi-site

    One best-known way, governed centrally, rolled out across every plant.

    See group rollout
  • Process Engineer

    Capture the best method once and push it to every line — no more chasing versions.

    See authoring
  • Lean / CI Manager

    Roll out improvements fast and make the new standard stick across every shift.

    See CI rollout

How REWO fits your operation

Standalone or integrated

Run REWO on its own at the line, or plug it into the DMS, MES, and HR/LMS systems you already have.

REWOYour existing systems
Authoring layer
part of REWO
Create in REWO
video · photos · 3D → clear steps
Integrated
import / link your documents
DMS
e.g. M-Files
pull in controlled documents
Delivery layer
part of REWO
Standalone
QR at the station · no other systems
Integrated
rides your work order
MES / ERP
e.g. Siemens Opcenter
execution systems trigger the instruction
System-of-record layer
part of REWO
Recorded in REWO
who · when · which version
Integrated
syncs the proof out
HR / LMS / Competency
e.g. SAP SuccessFactors
people systems receive the proof

We connect to your systems via REST API + custom connector. Everything left of the overlap runs in REWO alone. On-prem, air-gapped, or cloud.

Who it's for

Case Studies

See how teams like yours use REWO.

In their words

What customers say

“REWO is an all-in-one platform that helps manufacturing companies to capture and distribute knowledge with video instructions. As a consequence, new employees are onboarded faster, and there is less process deviation.”

Marko Sverko

Hella

“Thanks to the clear structure, full traceability of revisions, and standardized documentation, our audit processes run smoothly, and we can quickly provide evidence of compliance.”

Mateusz Gabarkiewicz

Scanreco Group

Read the story →

“We used to stop production for training. Now we just share a REWO link. Machines keep running and new hires are ready in days instead of weeks.”

Dean Hrvatin

Head of Slitting & Pouches Department, Aluflexpack Novi

Read the story →

“As we have more and more workers from other countries, the visual instruction is much faster to understand. With REWO, we can quickly address production bottlenecks and improve product quality.”

Miran Pristavec

Elan

“With the platform we have improved the productivity of the company and the satisfaction of the employees. The platform is easy to use, reducing our time to build and update work instructions.”

Jan Podlogar

Odelo

“With video, it is much easier to illustrate things. It provides a faster process of creating the instructions and it is much easier for the operator to understand.”

Tim Hvala

Continuous Improvement, Hidria

Read the story →

“Operators can now immediately understand process changes through visual instructions.”

Ágnes Edina Stankovicsné Pintér

Senior Process Engineer, Coloplast

Read the story →

“With REWO integrated into our MES, operators can access the latest instructions immediately, while we can see exactly who reviewed each document and when.”

Luca Stacco

Automotive Production Engineer, VHIT S.p.A.

Read the story →

Why REWO

See it prove itself

Don't take our word for it — we'll run a free pilot on one of your lines and let the results decide.

A different approach

01

The proof layer

Not just delivery — sign-off, versioning, and a full audit trail. Built in from the start, not bolted on.

  • 02

    One effort, two jobs

    The same content powers operations and training/certification — one effort, and the record feeds the LMS you already run.

  • 03

    Real multilingual depth

    100+ languages with real AI voiceover — built for a multilingual workforce, not just text.

  • 04

    By manufacturers, for manufacturers

    Born inside a real manufacturing group, proven on live production lines — focused for the long haul.

Deployment & Security

Your plant, your rules

  • Shared Cloud

    Fastest to launch

    Managed, updated, and scaled by REWO.

  • Private Cloud

    Private VM

    A private VM on our infrastructure, with security and firewall rules tailored to your policies.

  • On-Premise

    Air-gap friendly

    Fully on your own servers — for regulated and defence plants.

Predictable annual licenses that are easy to budget for — and deliver high ROI. Get a tailored quote →

See how REWO can help you.

A live, 30-minute high-level walkthrough.